Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite

A review

authored by: Mohammed Asmael, Babak Safaei, Omer Kalaf, Qasim Zeeshan, Fadi Aldakheel, Tauqir Nasir, Zhicheng Yang
Abstract: In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.
Organisation(s): Institute of Continuum Mechanics
External Organisation(s): Eastern Mediterranean University
University of Johannesburg
Zhongkai University of Agriculture and Engineering
Type: Review article
Journal: Nanotechnology Reviews
Volume: 11
Pages: 1408-1436
No. of pages: 29
ISSN: 2191-9089
Publication date: 31.03.2022
Publication status: Published
Peer reviewed: Yes
ASJC Scopus subject areas: Biotechnology, Medicine (miscellaneous), Materials Science (miscellaneous), Energy Engineering and Power Technology, Engineering (miscellaneous), Process Chemistry and Technology
Electronic version(s): https://doi.org/10.1515/ntrev-2022-0083 (Access: Open)
: Details in the research portal "Research@Leibniz University"

BibTeX

@article{7c9744f6b6b146c39197d5fbcb9ad706,
title = "Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review",
abstract = "In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.",
keywords = "carbon fiber-reinforced composite, friction welding, interlayer, microstructures, parameters",
author = "Mohammed Asmael and Babak Safaei and Omer Kalaf and Qasim Zeeshan and Fadi Aldakheel and Tauqir Nasir and Zhicheng Yang",
note = "Funding Information: Funding information : The publication of this article was funded by the Open Access Fund of the Leibniz Universit{\"a}t Hannover (LUH-TIB). Funding Information: The corresponding author F.A. appreciates the scientific support of the subproject C4 within the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) in the Collaborative Research Center CRC 1153 (Project ID 252662854). ",
year = "2022",
month = mar,
day = "31",
doi = "10.1515/ntrev-2022-0083",
language = "English",
volume = "11",
pages = "1408--1436",
journal = "Nanotechnology Reviews",
issn = "2191-9089",
publisher = "Walter de Gruyter GmbH",
number = "1",
}